Again in 2005, Adrian Morrall helped to ascertain Voortman’s first location within the Americas with a easy gross sales workplace within the Chicago space. The objective was to introduce the corporate’s automated method to the structural and heavy fabrication world. This was within the day when automated loading/unloading programs and linked machine instruments had been nonetheless type of uncommon.
Greater than 20 years later, materials automation is far more commonplace. A store that is ready to load up a structural beam after which have it proceed by blasting, holemaking, and automatic welding purposes with out as soon as having to be touched by human fingers will not be that uncommon.
As extra fabricators have proven an curiosity in limiting the nonvalue-added exercise of fabric dealing with, Voortman’s enterprise within the U.S. has grown over time. That enterprise enlargement was the primary impetus for opening Voortman USA’s new 110,000 sq. ft. headquarters in Monee, Sick., this summer season.
“My dad wished to introduce extra automation to metallic fabricators within the U.S. He was profitable in doing that,” stated Ben Morrall, president, Voortman USA.
The corporate broke floor on its 27-acre campus in September 2024 and moved into the ability this summer season. An official grand opening occasion for Voortman USA staff and clients was held in late September of this yr.
The power has 20,000 sq. ft. devoted to buyer help, gross sales, and set up groups. Convention rooms, named for the completely different segments of the structural metal market, like Enviornment and Bridge, could be discovered all through the ability for small gatherings or bigger coaching classes. A big kitchen space accommodates the corporate’s roughly 140 staff, each from the primary constructing and the close by manufacturing facility.
The 90,000-sq.-ft. constructing subsequent to the headquarters is dominated by two open bays devoted to meeting of Voortman machine instruments. Metal and parts are delivered to 1 finish of the constructing and work their means right down to the opposite finish till they’re utterly assembled. Earlier than the machines are shipped through flatbed trailer to their remaining locations, all gear operations are examined to make sure they carry out to manufacturing unit specs and that they’ll ship anticipated tolerances.
Voortman additionally expanded its warehousing space to accommodate its buyer base in North, South, and Central America.
One of many fascinating components of the venture, in response to Morrall, is that many of the beams used within the facility’s building had been fabricated utilizing the corporate’s V807 multiprocess machine. Elite Welding & Industrial Companies, Millwood, Ky., ended up processing 530 tons of fabric for the brand new Voortman headquarters, together with the castellated beams highlighted within the administrative constructing.


